BD-POWER 1042525 COOL-IT INTERCOOLER

BD-POWER 1042525 COOL-IT INTERCOOLER

Regular price $1,180.00 Sale

PART #: BD1042525

Lower temperatures, while increasing power, and engine efficiency in your 2003-2009 Dodge 5.9L/6.7L Cummins with the BD-Power 1042525 Cool-It Intercooler. Built with streamlined external air passages that improve cooling while offering less fan noise, and less blade resistance, plus, improving efficiency of the radiator and air conditioning heat exchangers. Designed through testing at 100+ psi turbo boost pressure and 500F turbo outlet temperatures, BD's extra thick end tanks provide strength and a long life without ballooning and cracking.
Traditional stuffed tube designs are commonly used on stock applications with boost pressures of 20-40 psi and 200-300F inlet temperatures. These tubes have a thin wall and 82% heat conductivity transfer. Higher boost pressures and temperatures will cause breaking of fin-to-wall welds resulting in tubes ballooning and reduced heat transfer. Which is why many factory intercoolers fail to cool at higher horsepower levels. 
BD-Power's Micro Extruded Tube design is for applications producing 20-100 psi of boost pressure and inlet temperatures of 500+F. The tubes have a 0.025 wall thickness and are designed with enhanced inner fins that add to performance and already strong support structure resulting in a 95% heat conductivity transfer. No cracking or separation occurred when tested at over 400 psi with the BD-Power Cool-It Intercooler.
FEATURES: 
  • Extruded Tube Design 
  • Extra Thick Cast End Tanks 
  • Includes Everything Needed For Installation
Includes: Intercooler, (2) Intercooler Boots, (4) Clamps, Hardware & Instructions